A Liquid Syrup Manufacturing Plant is a state-of-the-art facility designed for the production of liquid syrups used in pharmaceuticals, food & beverages, nutraceuticals, and cosmetics. These plants ensure precision formulation, contamination-free production, and compliance with industry standards such as GMP (Good Manufacturing Practices), FDA, and WHO guidelines.
With advanced mixing, homogenization, filtration, and packaging systems, the plant ensures high-quality, consistent, and scalable syrup production.
Sugar / Ingredient Dissolving Unit – Dissolves sugar or active ingredients in water with precise temperature control.
Syrup Manufacturing Vessel – A stainless steel mixing tank where ingredients are blended to achieve the required consistency.
Inline Homogenizer & Emulsifier – Ensures a uniform, smooth texture by breaking down particles and improving solubility.
Filtration System – Removes impurities and solid particles for a clear, contamination-free solution.
Storage & Holding Tanks – Holds the prepared syrup before filling and packaging.
Filling, Capping & Sealing Machines – Automated equipment for accurate dosing and secure packaging.
Labeling & Packing System – Ensures product branding and compliance with regulatory requirements.
Clean-in-Place (CIP) System – Automated cleaning system to maintain hygiene and prevent cross-contamination.
✔ Ingredients such as sugar, water, active compounds, and excipients are precisely measured.
✔ Heated and mixed in a dissolving vessel to form a homogenous solution.
✔ The solution is transferred to the syrup manufacturing vessel, where an inline homogenizer ensures uniform mixing.
✔ If necessary, pH adjustments, stabilizers, and preservatives are added.
✔ The syrup passes through high-efficiency filters to remove unwanted particles and impurities.
✔ Ensures clarity, stability, and safety of the final product.
✔ The filtered syrup is stored in holding tanks equipped with temperature control before filling.
✔ Transfer is done through sanitized pipelines to avoid contamination.
✔ Automatic filling machines ensure accurate dosing into bottles.
✔ Capping & sealing units provide leak-proof and tamper-evident closures.
✔ The final products go through labeling, batch coding, and packing for distribution.